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Fillex - Bag Filling Machine

Fillex - Bag Filling Machine

Fillex - Bag Filling Machine is designed to texturize glass fibre roving and inject directly into all side closed PP or PE bags in piecing method with help of our custom designed glass-fiber texturizing nozzle. The term “texturizing” is associated with the modification of the physical arrangement of glass fiber filaments, so they offer optimized sound absorbing performance.


Fillex – Bag Filling Machine is a manually operated machine and has capacity to drive 2 glass fibre strands and blow simultaneously with one customize nozzle for two strands in order to increase productivity. Machine requires an operator to hold the bag during the filling operation and press the start button through foot pedal to initiate the filling cycle. 


PLC based control system and recipe managemnt for different artical numbers during the one productions cycle.

Fillex – Bag Filling Machine is based on Control panel (HMI) & PLC system that allows the recipe management and has ability to save up to 100 recipes in the integrated memory. Recipes can be saved as production part number, and it is possible to have one recipe with up to 4 filling cycles, which means upto 4 different amounts of fiber in 4 filling cycles (1 filling = 1 amount of fiber). This helps to produce either more than one part number in which each part has different amounts of fiber to fill or to fill more than one cavity with different amounts of fiber in one part number.


Fillex – Glass fiber filling machines are being engineered with sole purpose to provide best to our customers. Fillex – Bag Filling Machine is CE marked product according to CE Machinery Directive 2006/42/EC. Fillex – Bag Filling Machine can also be customized with additional accessories according to the specific requirements, choice of Components, or application area. 


Key features & specification for standard system

Key Features:

2 strands of glass fiber roving

PLC system

HMI & Recipe management

CE mark

Dust proof electro static sensors

Intelligent safety

Possible to customize

Equipped to connect vaccum fan

Pedal operation

Siemens or Allen Bradley PLC and Control panel. 



Applications:

Exotic passenger cars

Commercial vehicles

Two & three wheelers

Glass fiber bags filling

Mesh net bags filling

Non-automotive

Aftermarket

Marine 





Machine operation: 

The fiber glass roving is fed to the feeding unit of machine directly from the pallet(s) and it is operated by a motor drive and controlled by a PLC system along with a programmable frequency convertor. The required amount of the texturized fiber glass (in grams) is entered in the recipe system through the touch panel (HMI). It is required to start the cycle by the operator, but cycle will stop automatically.


The equipment requires an operator to fill bags and manually operated in the following sequence:

An operator can start the filling sequence by pressing the start button located on the panel or with the help of foot pedal connected to the machine and glass-fibre thread is pulled by the feed roller in feeding unit.

The feeding unit automatically measures amount of feeded glass fiber compared to the desired amount entered through the HMI.

Once the amount is reached, the equipment stops and the thread is cut automatically in the cutting device attached to the nozzle.

The sequence is finished and the equipment is ready for the next filling cycle.


Filling Specifiations:

Glass-fiber 4800 G/km Tex @ 50Hz

~  30.4 g/sec/nozzle

Glass-fiber 7000 G/km Tex @ 50Hz

~ 50.2 g/sec/nozzle


Glass-fibre rovings:

All models fabricated by MachineTech Sweden have the capability to drive different Tex. values of glass-fibre roving i.e. 2400 Tex., 4800 Tex., 7000 Tex.



Metal sheet fiber cutter GF

Metal sheet fiber cutter GF

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