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Fillex – Manual Filling Machine

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Fillex – Manual Filling Machine

Fillex –Manual Filling Machine is designed to texturize glass fibre roving and inject directly into any shape of container with the help of our custom designed glass-fiber texturizing nozzle. The term “texturizing” is associated with the modification of the physical arrangement of glass fiber filaments, so they offer optimized sound absorbing performance.


Fillex – Manual Filling Machine is a manually operated machine and has capacity to drive 2 glass fibre strands, and blow simultaneously with one nozzle or two nozzles operation, depending upon the application, in order to increase productivity. Machine requires an operator to hold the nozzle during the filling operation and to press the integrated start button on the handheld nozzle to initiate the filling cycle. 

Some features Fillex – Manual Filling Machine that worth to mention

Fillex – Manual Filling Machine is based on Control panel (HMI) & PLC system that allows the recipe management and has ability to save up to 100 recipes in the integrated memory. Recipes can be saved as production part number, and it is possible to have one recipe with up to 4 filling cycles, which means upto 4 different amounts of fiber in 4 filling cycles (1 filling = 1 amount of fiber). This helps to produce either more than one part number in which each part has different amounts of fiber to fill or to fill more than one cavity with different amounts of fiber in one part number. 


Fillex – Glass fiber filling machines are being engineered with sole purpose to provide best to our customers. Fillex – Manual Filling Machine is CE marked product according to CE Machinery Directive 2006/42/EC. Fillex – Manual Filling Machine can also be customized with additional accessories according to the specific requirements, choice of Components, or application area. 


Key features & specification for standard system

Key Features: 

2 strands of glass fiber roving

PLC system

HMI & Recipe management

CE marked

Dust proof electro static sensors

Intelligent safety

Possible to customize

Equipped to connect vaccum fan

Hand and/or pedal operation

Siemens or Allen Bradley PLC and Control panel. 


Applications:

Exotic passenger cars

Commercial vehicles

Two & three wheelers

Glass-fiber pre-forms for silencers

Pre-forms for sound insulations

Industrial silencer filling

Silencer filling for power engines

Non-automotive

Aftermarket

Marine 




Machine Operation: 

The equipment requires an operator – manually operated in the following sequence:

An operator can start a sequence with an integrated button in the hand held nozzle or with start button on the panel and glass-fibre thread is pulled by the feed roller in feeding unit.

The feeding unit automatically measures amount of feed compared to the desired amount entered through the HMI.

Once the amount is reached the equipment stops filling and the thread is cut automatically in the cutting device attached to the nozzle.

The sequence is finished and the equipment is ready for the next filling cycle.


Filling Specifiations:

Glass-fiber 4800 G/km Tex @ 50Hz

~  30.4 g/sec/nozzle

Glass-fiber 7000 G/km Tex @ 50Hz

~ 50.2 g/sec/nozzle


Glass-fibre rovings:

All models fabricated by MachineTech Sweden have the capability to drive different Tex. values of glass-fibre roving i.e. 2400 Tex., 4800 Tex., 7000 Tex.




Fillex - Vertical Filling Center - Twin Station

Fillex - Vertical Filling Center - Twin Station

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